Productivity, Performance, & Earned Value

 View Only
Expand all | Collapse all

International Construction Productivity Issues & Challenges:

  • 1.  International Construction Productivity Issues & Challenges:

    Posted 03-17-2024 10:22 AM

    Issues that negatively impacts Global construction labor productivity include:

           Education limitations, resulting in poor reading & writing skills.

           Lack of qualified & skilled site supervision.

           Overseas freight delivery roadblocks (Major Equipment sitting on dockside waiting for 6 week for translated import documents / notarized bill of lading).

           Language issues.

           Local construction quality issue.

           Remote sites requiring pioneer camps.

           Cultural & religious differences.

            Worker attitude ready to go home at 3 PM

           Lack of skilled workers in a particular country (welder's electricians, instrument fitters) example need to import 30 Romanian welders in a West African country for 9 months).

           Construction Equipment (unavailable or broken down))

           Limited use hand power tools.

    Construction labor is a big component of any construction Capital Project, it typically is 25% to 30% of the Capital Projects Total Construction cost.

    Serious consequences can result if a miscalculation is made related to estimating / forecasting productivity. 

    The following is a sampling of construction for 5 countries versus the USA. The example is related to of construction activity such as a piping system that took 1,000 man-hour to perform in the USA.

    1.     USA 1,000 hours V Algeria 1,400 1,700 hours

    2.     USA 1,000 hours V Egypt 1,600 1,900 hours

    3.     USA 1,000 hours V Mexico 1,500 1,700 hours

    4.     USA 1,000 hours V Poland 1,100 1,350 hours

    5.     USA  1,000 hours V Tajikistan  1,650 2.200 hours

    Remember 63% or 6 out 10 Capital Projects experience delays / overruns. Errors related to using the wrong construction productivity value is one of the main reasons for this continuing overrun problem that plagues our industry.

    John G. McConville CCP

    www.compassinternational.net



    ------------------------------
    John McConville CCP
    Operations Director
    Compass International
    Newtown PA
    1 (609) 577-4505
    mcconvil@rcn.com
    ------------------------------


  • 2.  RE: International Construction Productivity Issues & Challenges:

    Posted 03-18-2024 10:03 AM

    Hi John, could you please post the study or studies that support the statistics you cited above?  Several of those statistics you cite are very dependent on several factors.  For example, the more complex the capital project is, the bigger the percentage of labor hours will be to the overall cost.  I have seen projects where direct labor was closer to 50% of the overall project cost as it was very complex and therefore, labor intensive.  

    If there are studies that exist, I would love to see them.  

    Thank you.



    ------------------------------
    Stephen Warhoe PhD PE CCP CFCC Hon. Life
    SP Warhoe LLC
    Maple Valley WA
    1 (206) 451-4320
    spwarhoe@comcast.net
    ------------------------------



  • 3.  RE: International Construction Productivity Issues & Challenges:

    Posted 03-18-2024 04:21 PM

    Hi Stephen, thanks for your response to my post. I agree with your comment labor cost can exceed  50% or more in certain situations, I have been involved with perhaps half a dozen Capital Projects were this was the case,, however the vast majority of Capital Projects I have been involved with fall in the 25% to 30% range.

    You  asked if I / we could post the backup data supporting this post.  Stephen unfortunately that would be difficult / impossible task (it would be a gigantic file), our 25+ year productivity data is in 3 large filing cabinets (2 of them stored offsite) , however it is a resource we use on a ongoing basis. Stephen, I don't believe you have utilized our cost data (I know you would find it extremely useful, just as the 1,000's of current user do, we have sold more than 20,000 databases over the years to some of the largest Fortune 500 & EPC firms around the world.  FYI over the years we have collected construction productivity data for more than 145 countries (there are approx 200 countries in the world) , myself & some of my staff have worked UK, USA, Norway, France, Germany, Poland, Italy, KSA, Canada, Brazil, South Africa, Chile, India, Japan, etc, etc or been involved with a multitude of Capital Projects in more than 40 countries, we are fortunate at,  Compass International to have more than 35,000 LINKEDIN connections which provides us with a unique, timley & cost effective data collection method. If we want to know what the productivity rate in Nigeria  or Finland Vs the USGC we can contact 3 to 6 Estimators for their opinion.

    Prior to my establishment some 25+ years back of my company I was employed as Senior Engineer / Cost Engineering Manager for the 3rd largest Petrochemical company in the world,  myself & my team must have completed 20 + Global Costs data collection trips each year were we visited Engineering firms & EPC companies in 25 countries, gathering latest cost, schedule & productivity data  that was issued to the Companies BOD for consideration on future  CAPEX investment opportunities.

    Stephen, I would suggest you look into purchasing our 2024 Global Construction & Front End Yearbooks, they have a wealth of real time data on US (Union & Open Shop / Merit Shop productivity benchmarks & more than 125 overseas countries). Stephen feel free to contact me, I am always available to discuss  productivity & cost issues with other AACE members.

    Cheers

    John McConville CCP Owner / Compass International

    www.compassinternational.net 

    (609) 577 4505

    John McConville CCP 

    (609) 577 4505

    www.compassinternational.net



    ------------------------------
    John McConville CCP
    Operations Director
    Compass International
    Newtown PA
    1 (609) 577-4505
    mcconvil@rcn.com
    ------------------------------



  • 4.  RE: International Construction Productivity Issues & Challenges:

    Posted 03-19-2024 08:26 AM

    US Construction Productivity Vs Global Construction Productivity Benchmarks:

    The US Construction industry ranks # 1 in world for Construction Labor Productivity out of the 200 + countries around the world.

    Issues that accentuate US construction labor productivity include:

    ·       A skilled, educated & trained work force.

    ·       Utilizing latest work practices such as Modularization & LEAN methods.

    ·       Employing available & appropriate construction equipment & hand held power tools.

    ·       Using skilled site construction supervision.

    ·       A need to work hard or be replaced.

    This is additional information from my previous post on Global Productivity.

    John McConville CCP 

    www.compassinternational.net

    +1 (609) 577 4505 in USA



    ------------------------------
    John McConville CCP
    Operations Director
    Compass International
    Newtown PA
    1 (609) 577-4505
    mcconvil@rcn.com
    ------------------------------



  • 5.  RE: International Construction Productivity Issues & Challenges:

    Posted 03-19-2024 11:17 AM

    John, I don't disagree with your response, however, you should have said everything you said in your original posting.  Your original posting implies definitively all project labor costs fall between 25% to 30% of project costs.  Despite your 25+ years of experience, you must still be careful of making such statements unless you provide more context on what kind of projects you are discussing.  With all due respect, my 38 years of experience working on mega complex projects is that your statistic is too conservative.  I see you and your book as one data point, just like my experience is one data point.  Our perspective percentage of labor costs are different.  You and I are neither right or wrong.  My point is, if you're going to post statistics, you better have relevant supporting data. 

    I am not only a practitioner for the past 38 years, I am also an academic and cringe when someone spits out statistics as if the industry would wholeheartedly agree.  No one should support statistics based on nothing other someone's "personal experience".   

    I think I do understand where you're coming from, but I ask you to provide context when talking about statistics.  

    Lastly, speaking on behalf of AACE, I respectfully ask you not to sell your book on the communities page.

    Thank  you.



    ------------------------------
    Stephen Warhoe PhD PE CCP CFCC Hon. Life
    SP Warhoe LLC
    Maple Valley WA
    1 (206) 451-4320
    spwarhoe@comcast.net
    ------------------------------



  • 6.  RE: International Construction Productivity Issues & Challenges:

    Posted 05-05-2024 01:33 PM

    Hi,

    This is an interesting discussion about factors influencing construction labour productivity. While many points have been raised, it seems that the impact of environmental conditions on productivity hasn't been addressed. A study done by Moselhi and Khan from 2012 (Moselhi, O., & Khan, Z. [2012]. Significance ranking of parameters impacting construction labor productivity. Construction Innovation, 12(3), 272–296) shows how significantly weather-related factors affect productivity. According to the study, temperature (22%), humidity (5%), precipitation (7%), and wind speed (10%) collectively impact labour productivity. Additionally, factors such as gang size (7%), labour percent (8%), work type (22%), floor level (16%), and work method (3%) also play critical roles in construction labour productivity. I know this study is a bit old, but it's still relevant.

    I'm surprised that none of these environmental factors were mentioned in the initial discussion, which might give the impression that construction projects are viewed as completely weather resilient and unaffected by such conditions. John, was your initial statement perhaps based on non-construction projects?

    Thanks.



    ------------------------------
    Moj Kesheh, PSP, FCIArb
    Senior Director
    Forensic & Litigation Consulting – Construction, Projects & Assets
    FTI Consulting
    London | United Kingdom
    Moj.Kesheh@fticonsulting.com
    ------------------------------



  • 7.  RE: International Construction Productivity Issues & Challenges:

    Posted 05-06-2024 09:30 AM

    Issues that negatively impacts construction labor productivity in 2nd, 3rd & in some cases 1st World Countries:

    Weather (extreme cold / heat /now / rain /wind)

    Worker education limitations, poor / limited reading & writing skills.

    Lack of qualified & skilled site supervision.

    Long travel distance to site.

    Tight working issues & working in existing operating facility.

    Overseas freight delivery roadblocks.

    Language / communication issues.

    Remote sites requiring pioneer camps.

    Lack of skilled workers in a particular country (welder's electricians, instrument fitters) example need to import 30 Romanian welders in a West African country for 9 months).

    Cultural & religious differences & practices (Middle East).

    Worker attitude ready to go home at 3 PM

    Construction Equipment (unavailable or broken down))

    Limited use hand power tools.

    Construction labor is a big component of any construction Capital Project, it typically is 25% to 30% of the Capital Projects Total Construction cost.

    Serious consequences can result if a miscalculation is made related to estimating / forecasting productivity. 

    The following is a sampling of construction for 5 countries versus the USA. The example is related to of construction activity such as a piping system that took 1,000 man-hour to perform in the USA.

    1.     USA 1,000 hours V Algeria 1,400 – 1,700 hours

    2.     USA 1,000 hours V Egypt 1,600 – 1,900 hours

    3.     USA 1,000 hours V Mexico 1,500 – 1,700 hours

    4.     USA 1,000 hours V Poland 1,100 – 1,350 hours

    5.     USA 1,000 hours V Tajikistan 1,650 – 2.200 hours

    Remember 63% or 6 out 10 Capital Projects experience delays / overruns. Errors related to using the wrong construction productivity value is one of the main reasons for this continuing overrun problem that plagues our industry.

    John G. McConville CCP

    www.compassinternational.net



    ------------------------------
    John McConville CCP
    Operations Director
    Compass International
    Newtown PA
    1 (609) 577-4505
    mcconvil@rcn.com
    ------------------------------



  • 8.  RE: International Construction Productivity Issues & Challenges:

    Posted 05-07-2024 01:25 AM

    Hi John,

    Have your estimating study ever considered bureaucracy (Red tape, Conflict, Duplication, Imperialism. Waste) and government corruption in the country you are to execute a project? Some years back, I heard that in third world countries, the local government forbid the use of heavy equipment that will facilitate and accelerate work. Rather, they are forcing contracting* companies to use manual labor to promote employment. That's a mighty challenge! How would you go around that and still be productive. No wonder, the stats you showed point exactly to that problem.



    ------------------------------
    Rufran Frago P. Eng. PMP CCP PMI-RMP
    Founder/Business and Project Consultant
    PM Solution Pro |RBM&S Inc.
    Calgary AB
    ------------------------------



  • 9.  RE: International Construction Productivity Issues & Challenges:

    Posted 05-07-2024 08:40 AM

    Hi Rufran, the answer is yes "red tape" can seriously impact labor  productivity, I was the Construction Director on a military ammunition production / military storage complex in the Middle East, project was vaulted at  more than $250 million. A crucial piece of production equipment was fabricated in the USA and transported by a freighter to the Middle East. When it arrived at the offloading port, the port authorities would not accept / release it because it did not have all the required import documents, export licences, bonds, import duties certificate, maintenance manuals etc, all the documentation had to be written in local language, in triplicate. Our site team lost more than 4 to 6 weeks dealing with this red tape problem, with 100's of emails / phone calls. The installation crew (8) personnel had to wait for for the best part of 4 to 6 weeks until this "red tape" issue could be sorted out. So yes these issues do have a direct impact on field productivity.

    I've seen a good number of similar "red tape" issues  in countries such as India, Norway and Brazil to name a few. 

    John McConville CCP  +1 (609) 577 4505

    www.compassinternational.net



    ------------------------------
    John McConville CCP
    Operations Director
    Compass International
    Newtown PA
    1 (609) 577-4505
    mcconvil@rcn.com
    ------------------------------



  • 10.  RE: International Construction Productivity Issues & Challenges:

    Posted 05-08-2024 08:55 AM

    Rufran:

    We run into this problem, call it the impacts of "social programs" on large city construction programs.  For example, some large cities do not allow the use of boring machines for the same reason you mentioned, to promote local employment.  I had a client in a large city whose bids were coming in double or triple the budgets, and when working with that department's estimators, they kept insisting that we needed to get a handle on the general conditions, which is often one of the specific places those costs show up (as well as impacting every trade's costs).  We solved the problem by improving their bid documents to get more detail and then using that detail to provide much better parametric estimating at the Class 5 or 4 level.  Since the bids have those social program costs baked in, it didn't take very long to solve the problem. 

    So, it's not just third world countries, NYC, San Francisco, London, and probably most other large cities force the use of unions and more benefits for workers.  

    I'm uploading a couple of interesting papers on this issue.



    ------------------------------
    Christopher (Chris) Carson CEP DRMP PSP FAACE
    Director of Program & Project Controls, Vice President
    ARCADIS
    Virginia Beach VA
    (757) 342-5524
    Chris.Carson@Arcadis.com
    ------------------------------



  • 11.  RE: International Construction Productivity Issues & Challenges:

    Posted 05-10-2024 02:26 AM

    Hi John, 

    It seems pretty intersted observation or a study. I am happy to read the study if it is published somewhere. 

    Anyways, working in what so called "3rd world countries/middle east" and what so called "1st world countries too", I think you have to take the factor of the costs of the labour hours in these countries too. The 1st world countries, usually the productive labor hour/cost may reach to 5+ times more than the other countries, so using the same numbers mentioned here in this post, have 3 labourers would do the same job as 1 labourer in USA and still costs less. 

    If for supervision, the supervision it all depends on the quality of the supervisor on site, that's very hard to quantify unless the same experienced supervisor has went to work in similar projects in different countries. As supervision, may affect these rates heavily.

    That's just a brief, and I hope that I explained it well.


    Thanks,
    Kareem



    ------------------------------
    Kareem Khattab PSP
    Melbourne VIC
    +61404926859
    kareemmkhattab@gmail.com
    ------------------------------